A blower refers to a fan with an outlet
pressure of 30-200kPa under design conditions. Based on different structures
and working principles, blowers are generally divided into positive
displacement blowers and turbomachinery blowers.
Positive displacement blowers compress and
transport gas by changing the gas volume, with roots blowers and screw blowers
being common types. Turbomachinery blowers compress and transport gas through
rotating blades, mainly including two major categories: centrifugal blowers and
axial flow blowers.
Currently, the most widely used types are
roots blowers and centrifugal blowers, which are mainly applied in various
fields such as the cement industry, sewage treatment industry, medical
industry, power industry, and aquaculture.
A centrifugal blower is generally composed
of an impeller, volute, motor, frequency converter, bearings, control system,
and cabinet, among which the impeller, motor, and bearings are the core
components. Compared with roots blowers, centrifugal blowers have a wider range
of options in terms of pressure rise and flow parameters, and feature high
efficiency, low noise, and stable operation. Their application scope covers
traditional heavy industry fields such as petrochemical engineering, metal
smelting, thermal power generation, and cement manufacturing, as well as new
environmental protection fields such as sewage treatment, waste heat recovery,
and desulfurization and denitrification. Centrifugal blowers mainly include
traditional single-stage centrifugal blowers, multi-stage centrifugal blowers,
as well as air-bearing centrifugal blowers and magnetic-bearing centrifugal
blowers that represent the advanced technological direction of the industry.
Traditional single-stage and multi-stage
centrifugal blowers have complex structures, high failure rates, heavy
post-maintenance workloads, and are prone to leakage of lubricating oil and
grease, causing pollution to the environment and compressed air.
Magnetic-bearing centrifugal blowers adopt
magnetic bearing technology, eliminating the need for the complex gearbox and
oil-lubricated bearings that are essential for traditional blowers. This
achieves oil-free lubrication and no mechanical maintenance, effectively
reducing the user's post-maintenance costs. The control system of magnetic
bearings is relatively complex, and the product has high technical content and
a long service life.
Air bearings use air as a lubricant. Air,
as a lubricant, has the characteristic of low viscosity and is chemically more
stable than liquids over a wide temperature range. Air bearings do not require
spindle sealing, and eliminate the equipment needed for storing, heating,
cooling, injecting, and extracting liquid lubricants. This simplifies the
bearing structure, reduces bearing costs, and offers advantages such as reduced
vibration, lower noise, and keeping the compressed medium free from
contamination. In recent years, air bearings have been widely used in the
blower industry. Air-bearing centrifugal blowers use air bearings, direct-drive
technology, high-efficiency impellers, and high-speed motors, resulting in no
additional friction, almost no vibration, no need for special installation
foundations, and simple and flexible installation and arrangement.
Of course, compared with traditional
centrifugal blowers, air-bearing centrifugal blowers and magnetic-bearing
centrifugal blowers at the current stage both have the characteristics of high
purchase prices and high maintenance and repair costs. In addition, further
in-depth research is needed in terms of performance reliability and application
in segmented fields.